Maintenance Mechanic - Welder - Rodeo Refinery


The Maintenance Mechanic - Welder - Rodeo Refinery , under the general direction of the Maintenance Supervisor, performs all work for which qualified in a safe and efficient manner, including but not limited to preparing, planning, and setting up materials and clearances to execute work. Inspects, maintains, and tests equipment. Fabricates and assembles parts and equipment including piping, tubing, valves, etc. and maintains comprehensive recordkeeping, as necessary. Assures all maintenance and project work complies with all applicable safety, government licensing, engineering standards, laws, regulations and complies with company policies, procedures and practices. May be required to work shift work, including days, nights, weekends and holidays. Must be willing to work overtime and respond to callouts during off hours due to business necessity.
Responsibilities may include :
Participating and/or planning the safety process i. e. JSA's/TSA s and performing safety observations to assure all plans follow applicable government regulations and established company policies, procedures and practices
Working with Operations and other groups to fully understand the scope, priority and timing needed for maintenance repairs. Ensures all work is completed in a safe, environmentally-compliant, and cost-effective manner
Reading work orders, bills of material, and job and safety instructions to determine nature and location of work. Plans steps and procedures to accomplish assigned fabrication, maintenance, or repair work, including identifying materials, support equipment, and applicable welding procedures and standards needed for the job
Reading documentation, specifications, blueprints, and drawings (in English) to become familiar with job specifications, dimensions, tolerances, etc.
Visually inspects equipment/structures to determine scope of work and requirements for safety and protective equipment
Consulting with others (metallurgical inspectors, engineers, and process supervisors) regarding maintenance and repair issues/concerns and required NDE quality control
Must consistently meet company target for weld quality including percentage of rejected welds identified by various NDE methods (x-ray, PT, UT, WFMP, etc.)
Measuring old parts or assemblies to determine dimensional requirements of replacement parts or assemblies
Coordinating with operating personnel regarding permits and clearances to initiate maintenance or repair activities
Deactivating and/or locks out switch gear and equipment by properly tagging and securing equipment
Preparing for welding activities, including checking bevels, alignment, material cleanliness, and availability of fire protection equipment
Assembles and welds structural metal, pipe components, and sheet metal components into subassemblies or completed structures. Lays out, punches, bends, and fabricates/erects structural iron/steel
Cutting structural metals and pipes using gas or plasma burning equipment.
Purging pipes with inert gas
Moving materials, equipment, and parts into position using hoists, forklifts, etc.
Operating computer-assisted equipment to lay out and cut parts, punch holes, etc.
Smoothing and finishing cuts, edges, welds, etc., using power or hand tools
Performing welding repairs on lifting equipment, trucks, back hoes, end loaders, etc.
Coordinating work of others, as needed
Communicating effectively with all employee levels
Sharing knowledge, skills and expertise with associates to facilitate a high performing organization
Basic/Required :
Legally authorized to work in the job posting country
High School Diploma or GED equivalent
18 years of age or older
Maintain a valid driver's license
Must possess a valid Transportation Workers' Identification Credential (TWIC) or qualify for a TWIC card by start date
Must be willing and able, with or without accommodation, to perform/comply with the following:
Work overtime (including weekends, holidays, and rotating shifts)
Be on call and respond to after hour callouts due to business necessity
Lift up to 50 pounds
Work in enclosed spaces such as tanks and silos
Work safely near large, hot, high-speed machines
Climb up to 200 feet in height; work at elevated heights
Work around chemicals, including acids and bases
Wear fire retardant clothing and personal protective equipment (such as steel-toed shoes, ear/eye protection)
Maintain face daily so that a respirator/face mask can seal properly
Work outside in inclement weather conditions
Read/ interpret blueprint, drawing and technical specifications in English
X-ray quality welds on piping and structural steel - materials consist of various alloys such as carbon steel, stainless steel and chrome
Proficient in established CWS and NDE requirements and practices
3 or more years of direct welding experience in structural steel, X-ray pipe welding
3 or more years experience in SMAW, GTAW, GMAW, FCAW processes and oxy-acetylene cutting
3 or more years using plasma cutter, arc gouger, and oxy-acetylene cutting torch
Preferred :
Welding certification or completion of an accredited apprentice program at a college/technical/trade school
5 or more years petrochemical experience
Class A driver's license
Computer proficiency in Microsoft applications such as Word, Excel and Outlook
SAP/CMMS experience
Proactive and results-oriented
Able to effectively interact with all organizational levels and value diversity
Demonstrated communications and teamwork skills
Proficiency in Microsoft Office (Word, Excel, Outlook, PowerPoint)
1 or more years of experience in refinery maintenance, turnaround, and/or shutdown work
3 or more years of experience in applicable government and plant standards/regulations (OSHA, ANSI, health and safety)
A Level 4 NCCER certification
At Phillips 66, while "what" we do may be very different from person to person, there's a "how" that connects all of us. It is how we work, how we collaborate and how we succeed together. It's this shared "how" that our competency framework describes in detail. We call it the Keys to Success because it can unlock the potential within us all.
Keys to Success
Contr: Adaptability Adapt And Learn From Experience
Contr: Building Collaborative Relationships Foster Relationships
Contr: Judgment Demonstrate Sound Judgment
Contr: Results Orientation Optimize Work Performance
The San Francisco Refinery is comprised of two facilities linked by a 200-mile pipeline. The Rodeo facility is located in the San Francisco Bay area, while the Santa Maria facility is located in Arroyo Grande, CA. The refinery's crude oil processing capacity is 120 MBD. The refinery processes mainly heavy, high-sulfur crude oil.

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